Design for manufactureability,
safety and reliability

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Engineering development team

We have developed a significant market presence both in the USA and Europe supplying major distributors with TENS, STIM, EMG units, Lead wires and cables. Generally we have either branded their own products or produced complete custom units for them.

We have also developed other types of products for specific areas in the medical industry.

Our strong technological foundation makes it very easy for us to bring new products from the creative design stage right through to mass production, rapidly. Our Engineering design team has already developed easily adaptable operating systems for a variety of sophisticated micro controllers. These form the digital platforms on which we can build to rapidly to create a wide range of new TENS, Muscle stimulation and EMG products. We have the power to create.

In fact we are able to manufacture almost any product with in reason. If your company is looking for a reliable low cost firm, contact us for a quote.

Creative Design

Our team is equipped with the latest Computer Aided Design (CAD) product development tools to bring your product ideas from conception into a twenty first century, world class, product that not only looks superb but also functions perfectly and will go on functioning perfectly for many years to come.

1. Functional specification
2. A complete set of all the drawings
3. Parts list
4. Schematics
5. Manuals and labeling
6. List of applicable regulatory standards such as, for example ISO13485, EN60601-1, IEC801 etc
7. Risk Analysis : EN ISO 14971-2000, EN1441 etc
8. Failure mode and effect analysis (FMEA)
9. Analysis of compliance with all the applicable standards

A detailed project plan is prepared to guide the project through all the stages of tooling preparation, first samples, QC testing and exhaustive firmware validation. At this stage we also carry out our severe (extreme) use tests to verify our estimates of the expected product life and help to expose any design weaknesses. Following customer approval the new product is then ready for its first pilot production run and, after validation of that, mass production.

Unit Cost and minimum orders required

During the whole process described above, we endeavor to draw from our large experience of material and component sourcing and to design the product to achieve the lowest possible unit cost while in no way compromising quality and expected product life. (Note: our key pads are designed to last to at least one million operations)

Because we are vertically integrated, our nonrecurring Engineering Development and tooling cost is astonishingly low.ts.

We have a high volume production facility.

For custom labeling, of any of our existing products the minimum order is 1000 units per shipment. Please click here for OEM branding information.

Please click here for our mission statement and
more information about our factory
and a virtual tour.